Automated Xray Inspection
Category: Surface Mount
Description: Automated Xray Inspection (AXI) is similar to (but more costly than) Automated Optical Inspection (AOI), since it uses X-rays rather than visible light to automatically inspect features that are typically hidden from view.
For example, integrated circuits with packages such as BGAs (ball grid array) have connections that are underneath the chip and not visible, so that ordinary optical inspection is impossible. Because the connections are underneath the chip package there is a greater need to ensure that the manufacturing process is able to accommodate these chips correctly. Additionally, chips that use BGA packages tend to be larger ones with many connections. Therefore it is essential that all the connections are made correctly. AXI can identify find faults such as opens, shorts, insufficient solder, excessive solder, missing electrical parts, and mis-aligned components in these difficult-to-access locations..
AXI is often paired with the testing provided by Boundary Scan, InCircuit Test, and Functional Test.
Major Cost Drivers -- PCBA Automated Xray Inspection
Cycle Time for Automated Xray Inspection is the time required to load the PCBA into the machine, clamp the PCBA, check fiducials or tooling alignment holes, move to the x-ray locations, generate a results report, and unload the PCBA from the machine.
Process Time = Load Time + Fiducial Check Time + Automated Xray Inspection Time + Unload Time /panelizationQuantity
Load Time = Input Conveyor Length/Input Conveyor Speed + Automated Xray Inspection Load Time
Input Conveyor Length = (Machine variable)
Automated Xray Inspection Load Time = (Machine variable)
Fiducial Check Time = (Machine variable)
Automated Xray Inspection Time = PCB Area/Scanning Speed
PCB Area = PCB Width * PCB Length
PCB Width = (Global Input)
PCB Length =(Global Input)
Scanning Speed = (Machine variable)
Unload Time = Output Conveyor Length/Output Conveyor Speed + Automated Xray Inspection Unload Time
Output Conveyor Length = (Machine variable)
Output Conveyor Speed = (Machine variable)
Automated Xray Inspection Unload Time = (Machine variable)
 
User Inputs –- PCBA Automated Xray Inspection
N/A