Automated Optical Inspection
Category: Surface Mount
Description: Automated optical inspection (AOI) is an automated visual inspection of printed circuit boards (PCBs) or individual components (such as LCDs, transistors, etc.). A camera autonomously scans the device under test for both catastrophic failure (such as a missing component) and quality defects (such as incorrect fillet size or shape or component skew). It is commonly used in the manufacturing process because it is a non-contact test method. It is implemented at many stages through the manufacturing process including bare board inspection, solder paste inspection (SPI), pre-reflow and post-reflow, as well as other stages.
By default, AOI is immediately after SMT Placement, though it may be physically performed after Reflow or after Manual Assembly operations. If necessary, customization can be performed in the VPE to move the AOI operation. The impact to labor should be negligible.
Major Cost Drivers -- PCBA Automated Optical Inspection
Automated Optical Inspection (AOI) cycle time is the time to load the PCBA into the machine, clamp the PCBA, check the fiducials, move the camera over the PCBA, and unload the PCBA from the machine. This model assumes that the time the camera requires to change direction during the scanning process is negligible.
Process Time = Load Time + Fiducial Check Time + Automated Optical Inspection Time + Unload Time
Load Time = Input Conveyor Length/Input Conveyor Speed + Machine Load Time
Input Conveyor Length = (Machine variable)
Input Conveyor Speed = (Machine variable)
Machine Load Time = (Machine variable)
Fiducial Check Time = (Machine variable)
Automated Optical Inspection Time = PCB Area/ Scanning Speed
PCB Area = PCB Width * PCB Length
PCB Width =(Global Input)
PCB Length = (Global Input)
Scanning Speed = (Machine variable)
Unload Time = Output Conveyor Length/Output Conveyor Speed + Machine Unload Time
Output Conveyor Length = (Machine variable)
Output Conveyor Speed = (Machine variable)
Machine Unload Time = (Machine variable)
User Inputs –- PCBA Automated Optical Inspection
N/A