Xsection Curve Height for Stretch Forming
Xsection curve height (used to identify the transverse and longitudinal Xsections—see Stretch Form Process Feasibility) is estimated in one of two ways:
Based on the Xsection properties Rectangle Upper Right and Rectangle Lower Left.
Based on the Xsection properties Hull Avg Curvature and Curve Length Extended Aligned.
The curve height is usually estimated as the difference between the x components of the Xsection properties Rectangle Upper Right and Rectangle Lower Left. The accuracy of this method of estimation can suffer when an Xsection ends at a cutout. In some such cases, this method yields a smaller height than the height of parallel cross-sections that avoid the cutout.
If the Xsection hull is close to being a circular arc, aPriori uses a different, trigonometric method (described below) that provides an accurate estimate. If the Xsection ends at a cutout and the hull is not close to being an arc, aPriori may underestimate the curve height.
The Xsection hull is considered close to being a circular arc if Hull Max Curvature is no more than 20% greater than Hull Average Curvature.
Note that among the cases in which the hull is not close to being an arc are cases in which the Xsection intersects a flange on the part.
With the trigonometric method, the cost model treats the Xsection hull as an arc of a circle whose radius is 1/Hull Avg Curvature, where the length of the arc is Curve Length Extended Aligned. The curve height (h in the diagram below) is calculated as the distance along a radius from the arc to the midpoint of the chord connecting the arc endpoints:
Curve Height = Radius – Distance from Center to Chord
Curve height (h in the diagram) is the difference between the following:
Radius: r in the diagram. This is the reciprocal of Hull Avg Curvature.
Distance from center to chord: x in the diagram. See formula.
Distance from Center to Chord = Radius * cos()
This is x in the diagram. It is the distance from the center of the circle (of which the hull is an arc) to the chord midpoint. The distance depends on the following:
Radius: r in the diagram. This is the reciprocal of Hull Avg Curvature.
: angle subtended by the arc. See formula.
= Curve Length Extended Aligned / Radius
This is the angle in radians subtended by the arc. It is the quotient of the following:
Curve length extended aligned: s in the diagram. This is specified by the Xsection property Curve Length Extended Aligned.
Radius: r in the diagram. This is the reciprocal of Hull Avg Curvature.