Curved Walls
The Curved Walls GCD Type includes one or more GCDs, each representing a tabular cylinder, possibly with a <= 5-degree draft. This surface can be machined by side milling or kellering. Knowing the wall direction and the direction of the associated setup axis, aPriori can compute whether this surface requires side milling or kellering. These GCDs are available for the Casting and Machining process groups. The GCD details include:
 
Cost drivers
Description
GCD
Name
The name and number that identifies the GCD. This information is an identifier only and is not used in any cost calculation.
Properties
Finished Area (mm2)
The area that requires finishing machining.
 
Max Tool Diameter (mm)
For surfaces, this is the largest tool diameter entering from a given setup axis without touching other part surfaces. If there is no limiting diameter, Max Tool Diameter = -1. For pockets and bulk removal, this is the diameter of the of the sphere used to calculate the pocket or bulk removal skin.
 
Tool Reach (mm)
The minimum tool reach required to contact the bottom surface from the part exterior in the direction of the setup axis. For an exterior surface, Tool Reach = 0.
 
Bend Diameter (mm)
The bend diameter of the surface. The surface’s smallest positive curvature (edges curved toward viewer). If there is no positive curvature, Bend Diameter = -1.
 
Threaded
Indicates whether or not the surface is threaded. Used with the "Thread Length (mm)" property (see below)
 
Thread Length (mm)
Used for threaded surfaces (Threaded = True) to indicate the extent of threading on the curved wall surface.
 
Tolerance/Profile of Surface (mm)
The most constraining tolerance among the dimensions defining the GCD. You can view it as a +/- tolerance. Tolerance is persisted and computed as a total tolerance by the system.
Note: If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Roughness (µm)
The average roughness of the GCD surface.
Note: If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient surface finish capability to manufacture the GCD..
 
Circularity
The circularity tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Concentricity
The concentricity tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Cylindricity
The cylindricity tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Perpendicularity
The perpendicularity tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Runout
The runout tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
Straightness
The straightness tolerance of the GCD surface.
Note If set to <unspecified>, aPriori assumes that the chosen manufacturing process and operations have sufficient tolerance capability to manufacture the GCD.
 
On Bounding Box
Indicates whether the part’s face coincides with the bounding box. If true, the face coincides with the bounding box. This property allows the system to decide whether the required finish can be achieved simultaneously by the bulk milling operation.
 
Direction Type
Indicates the direction type. 1 = normal to surface, 2 = parallel to surface, and 3 = oblique to surface.
Technique
Requested
The technique selected by you. If you have not selected a technique, this field is set to auto-select.
 
Selected
The technique used by aPriori. If the requested technique cannot be used, aPriori will select a technique that can be used.
Results
Time(s)
The time (in seconds) that it takes to machine the GCD or complete work on a technique. If there is more than one occurrence of the GCD or technique, this field shows the sum of the occurrences.
 
Surface Finishing Rate (mm3/sec)
The total volume finished per second.
 
Status
The costing status of the GCD or technique. A green icon indicates that costing was successful, a yellow icon indicates that costing succeeded with a warning, and a red icon indicates that costing failed.