Discrete Manufacturing Process Support

aPriori’s rigorous, physics-based process models address common manufacturing processes including sheet metal fabrication, bar & tube fabrication, welded or mechanical assemblies, plastic molding, sand and die casting, multi-axis machining and a wide variety of surface treatment or finishing operations.

Deterministic routings generate the lowest cost production method from an aPriori baseline Virtual Production Environment (VPE), customer specific VPE, or global supplier VPE. This allows manufacturing and purchasing professionals to explore cost saving production alternatives down to the machine level.

Highlighted Features and Capabilities

  • Process set-up control, including production volume, product life, material selection and tooling considerations
  • Automatic or manual machine selection for individual operations
  • Automatic lowest cost or manual routings supported
  • Make/buy decisions supported through multi-factory / multi-process routings
  • Tool libraries (e.g., end mills, drills, etc.) supported
  • Tooling costs are calculated based on both product design and manufacturing process considerations

Manufacturing Process Groups Supported

All manufacturing processes listed in the column titled "Processes in Baseline Cost Models" are included when a customer orders a Process Group.  All manufacturing processes listed in the column titled "Processes Supported by Service Extensions" and represented in Italics are available through configuration of the Baseline Cost Models delivered as part of a Process Group.  Service Extensions are delivered by aPriori's Professional Services team, and require an separate investment above and beyond the purchase of a license to the Process Group.

We are continuously expanding our library of process models and working closely with our customers to support additional manufacturing methods. If you would like to learn more about our current processes or don’t see the one you are interested in on this list, please contact us.

 Process Group Processes in Baseline Cost Models Processes Supported by Service Extensions
Sheetmetal I Cut-to-Length, Shear, Turret Press, Bend Brake, Oxyfuel/Plasma/Laser Cutting,Deslag, Deburr Folding, Straightening, Flame-Cut Beveling, Punch-Laser, Punch-Plasma, Punch-Turret, Roll-Forming, Rolling, Bump Rolling, Water Jet, Laser Etching
Sheetmetal II

Progressive Die, Partial Prog Die, Stage Tooling, Tandem Die, Transfer Die, Standard Press

Deep Draw
Bar & Tube Fabrication

Reciprocating/Band/Circular Sawing, Shear, Tube Laser, Punching, Rotary Draw, Compression, Bend Brake, End Treatments: Bar Forming, Expansion, Flanging, Flaring, Flattening, Knurling, Notching, Reduction, Slotting

Skiving, Cold Forming, Wire Forming

Casting I Sand Casting Investment Casting, Lost Foam Casting, Shell Casting

Casting II    

Die Casting, Permanent Mold Casting

Plastic Molding Single Shot Injection Molding

Multi-Shot Injection Molding, Insert Molding, Reaction Injection Molding

Roto/Blow Molding Rotational Molding, Blow Molding
Powder Metal

Powder Metal

Forging    

Closed Die Forging

Open Die, Upset
Rapid Prototyping
STS, SLS, 3D Printing
Machining I

CNC 3-axis Milling, CNC 4-axis Milling, CNC 5-axis Milling, Sawing/Cut-to-Length, Gun Drilling, Wire EDM, Drill Press, Deburring

Vertical & Horizontal Boring, Flow Drill, Shaper-Planer, Turret Lathe, Broaching
Machining II CNC Turning: 2-axis, 3-axis lathes,  Mill/Turn, Deep Bore/Trepanning, Lathe Roughing (on castings), Lathe Finishing, Single Point Threading, Single Plunge Grooving, and Multi-Plunge Grooving, and Pinch Turning
Machining III

OD Grinding, ID Grinding, Surface Grinding, Single Index Milling, Rotor Grinding, Honing

Assembly Welding

Weld Preparation, Manual MIG Welding, Manual Spot Welding, Robotic MIG Welding, Robotic Spot Welding, Weld Cleanup

TIG, Resistance, Ultrasonic and Friction Welding, Brazing, Soldering
Mechanical Assembly

Manual Screw, Power Screw, Press Fit, Snap Fit, Rivet, Tab Bend, Nut Insert

Adhesives
Surface Treatment

Shot Blast, Basic Painting (e.g., cost per surface area), Powder-Coat Car Painting, Wet-Coat Line Painting, One-Sided Fraction Painting, Plating (4 types), Silk Screening

Anodizing, Booth Painting
Heat Treatment

Aging, Annealing (3 types), Cyrogenic Freezing, Solutioning, Stress Relieving, Surface Hardening (3 types), Tempering (2 types) Through Hardening (4 types)

Normalization, Chromizing, Borizing
Inspection

 In Process Inspection for:
*  Sand Casting, Permanent Mold Casting
*  Heat Treatment

Final Assembly Inspection

Packaging

 Carton Forming, Pack & Load (wrapping, bagging), Carton Sealing

 

 

 

 

 

 

 

 

 

 

 


 

 

 

 

 

 

 

 

 

 

 


 

 

 

Whitepaper Download

How Much Will My Design Cost to Manufacture?  Learn More in this free whitepaper.

Download Now

Get in Touch

To learn more about aPriori's industry leading Product Cost Management software, please contact us to arrange for your personal presentation and product demonstration.

Contact aPriori

Product Demo

The aPriori Video Player contains a series of Product Demos that walk you through an Introduction to aPriori, and how aPriori is used by New Product Engineering, Value Engineering, Sourcing and Suppliers to OEMs.

View Demo